Oral delivery pouches
US nicotine pouch co-packing in Florida
Launch your branded oral nicotine product with a US-based co-packing partner. From formulation through automated filling and retail packaging: one facility, one team.
Sunrise, FL · FDA Registered · USDA Organic · Kosher
US
Based manufacturing in Florida
FDA
Registered facility
Pilot
Runs before commercial scale
Why brands choose us
Turnkey private label
End-to-end program covering formulation support, production, packaging, and optional fulfillment so your team can focus on brand and distribution.
Automated high-speed filling
Precision oral-delivery pouch formats with consistent fill weights, moisture profiles, and in-process QC sampling throughout each run.
Custom branding
Branded canisters, sleeves, and retail-ready packaging designed for shelf impact across DTC and brick-and-mortar channels.
Food-grade operations
FDA registered facility with quality systems rooted in food and beverage manufacturing, including batch documentation and lot traceability.
Domestic supply chain speed
US production shortens reorder cycles versus overseas manufacturing, which helps DTC subscriptions and retail replenishment stay predictable.
How to buy
White label, private label, or toll
Same plant. Three commercial models. Pick the one that matches how much of the formula you already own.
White label
Faster. Weeks when a base formula already exists.
Your brand on a proven pouch system. Good for a first SKU test.
Read the comparisonPrivate label
Longer. Custom flavors and strengths.
A formula and pack unique to your brand. Better once a flavor wins.
Request a quoteToll / contract fill
Depends on your incoming spec.
We fill a formula you already own. You keep development; we run the line.
Book a fit callCapabilities
- Tobacco-free nicotine pouch formats
- Custom flavors, strengths, and moisture levels
- White label and private label programs
- Pilot batches through commercial scale runs
- Quality control and batch documentation
- Canister labeling and shelf-ready assembly
- Integrated fulfillment for DTC and retail channels
- Changeover protocols for multi-flavor production schedules
How a first run works
Calendar starts after we have an approved sample and signed artwork, not after the first email. Many white-label pouch programs land inside 90 days from that point. Custom formulas take longer.
- 1
Brief
Category, strengths, flavor count, channel, and a 12-month volume guess.
- 2
Sample
Approve flavor, moisture, and pouch feel. White label uses a proven base. Private label iterates.
- 3
Artwork
Canister, sleeve, and regulatory copy sign-off. Print lead time sits on the critical path.
- 4
First PO
Pilot fill with fill-weight QC and batch records from Sunrise.
- 5
Reorder
Lock a replenishment cadence so DTC and retail do not stock out.
Program details
MOQ, timeline, and what to expect
Typical volume tiers
| Tier | Typical volume | Best for |
|---|---|---|
| Pilot | Starting around 5K–10K cans | Flavor validation and early DTC tests |
| Launch | Around 15K–40K cans | First retail PO or subscription scale-up |
| Growth | Around 50K–100K cans | Multi-SKU replenishment programs |
| Scale | 100K+ cans | National distribution and volume pricing |
Volumes are directional. Final MOQ depends on format, flavor count, and packaging.
Typical launch timeline
- 1–2
Discovery & specs
Lock format, strengths, flavor count, and packaging configuration.
- 3–5
Formulation & samples
Iterate flavor and moisture profiles; approve pilot samples.
- 5–7
Packaging & labels
Finalize canister artwork, regulatory copy, and print lead times.
- 7–10
Pilot production
Run first commercial batch with fill-weight QC and batch records.
- 10+
Reorder cadence
Schedule replenishment based on sell-through and channel demand.
Frequently asked questions
Related guide
Read our co-packing guideReady to start your project?
Request a quote or book a consultation with our production team.